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The making of...
A massage table

Lisa Starr takes a peek under the sheets at the Oakworks factory to see what goes into making a quality massage table

By Lisa Starr | Published in Spa Business 2012 issue 4


A massage table may host up to 50 bodies a week and it’s a therapist’s most important tool besides their hands. If it does its job well, the table will remain unnoticed under the layers of bedding. However, if it’s uncomfortable, squeaks or wiggles, you’ll have an unhappy client. But you could probably count the things you know about massage tables on one hand.

A husband and wife team who know considerably more are Jeff and Linda Riach who started the Oakworks plant in New Freedom, Pennsylvania in 1977. The couple learned about wood-working and how to make massage tables while living in a commune which hosted wellbeing retreats. Today, their 90,000sq ft-plus factory and office employs more than 100 people and turns out around 30,000 tables a year.

RAW MATERIAL
The 60 different models of spa, medical and portable tables all start out in the raw materials storage area which houses eco-friendly wood from around the world and, if possible, locally. Then in the mill section, the table tops and frames are cut to size, drilled, glued, sanded and lasers are used to custom cut logos. T-nut bolts are used rather than screws which can become loose over time.

Jeff says: “Running the cutting machines is the most intellectually challenging job. It can take up to two years to master the skills which include operating computer control programs, picking up exactly the right materials and lining up the table, fixtures and jigs.”

In the upholstery department foam and fabric are applied to the top part, which Jeff says is the most physically challenging part of production. But first the quality of foam is tested for its density and Indentation Force Deflection (IFD) – the amount of force needed to make a dent. Ideally, says Jeff, high density/low IFD foam is desirable for comfort and durability. AeroCel foam, which is lightweight, contains no fibres and absorbs sound well, is preferred. Similarly, 100 per cent polyurethane fabrics are designed to be longer-lasting and have fewer off-gases.

THE END PRODUCT
Next stop is the finishing department where motors and other parts that move the table top and lift it are installed. This is also where cabinetry is added, the wood is stained, the top is married to the frame and accessories are added – there are 70 extras including the therapist-designed Boiance face rest (pictured), featuring water spheres embedded into the foam for added comfort.

If the table passes the 20 quality tests, it’s boxed for shipment to a possible 34 different countries around the world.

The factory staff works as a close-knit team and all are cross-trained in different aspects of production to prevent repetitive stress injuries, and to keep their jobs interesting – the double production line for portable tables can crank out 160 units a day.
Jeff says: “There can be up to 600 parts in a single table, and everything must work, look good, and not make noise. It’s quite a change from our days on the commune, but our goal is still the same – to make the best products we can .”

Therapist design


The Boiance face rest is one of 70 possible additions. It’s been designed by a therapist to give greater customer comfort
The factory makes 30,000 tables a year and each can have up to 600 parts –that’s 18 million components in total
FEATURED SUPPLIERS

Unveiling Biologique Recherche's revolutionary Progeskin serum: 50 years of passion and innovation
Over almost 50 years, Biologique Recherche has earned an undisputed reputation thanks to its highly-effective and exclusive methodology, based on a clinical approach to skincare that delivers immediate and long-lasting results. [more...]

Introducing Hydramemory Body Lotion: limited-edition hydration inspired by desert plants
Comfort Zone, a leader in skincare innovation, presents the new Hydramemory Body Lotion, an extension of its acclaimed Hydramemory line known for its deeply hydrating properties. [more...]
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COMPANY PROFILES
WDT Werner Dosiertechnik GmbH & Co. KG

WDT was founded by Dietmar Werner in 1985. He invented a dosing system for calcium hypochlorite for [more...]
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28-29 Jul 2024

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ASEAN Patio Pool Spa Expo

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News   Products   Magazine   Subscribe
The making of...
A massage table

Lisa Starr takes a peek under the sheets at the Oakworks factory to see what goes into making a quality massage table

By Lisa Starr | Published in Spa Business 2012 issue 4


A massage table may host up to 50 bodies a week and it’s a therapist’s most important tool besides their hands. If it does its job well, the table will remain unnoticed under the layers of bedding. However, if it’s uncomfortable, squeaks or wiggles, you’ll have an unhappy client. But you could probably count the things you know about massage tables on one hand.

A husband and wife team who know considerably more are Jeff and Linda Riach who started the Oakworks plant in New Freedom, Pennsylvania in 1977. The couple learned about wood-working and how to make massage tables while living in a commune which hosted wellbeing retreats. Today, their 90,000sq ft-plus factory and office employs more than 100 people and turns out around 30,000 tables a year.

RAW MATERIAL
The 60 different models of spa, medical and portable tables all start out in the raw materials storage area which houses eco-friendly wood from around the world and, if possible, locally. Then in the mill section, the table tops and frames are cut to size, drilled, glued, sanded and lasers are used to custom cut logos. T-nut bolts are used rather than screws which can become loose over time.

Jeff says: “Running the cutting machines is the most intellectually challenging job. It can take up to two years to master the skills which include operating computer control programs, picking up exactly the right materials and lining up the table, fixtures and jigs.”

In the upholstery department foam and fabric are applied to the top part, which Jeff says is the most physically challenging part of production. But first the quality of foam is tested for its density and Indentation Force Deflection (IFD) – the amount of force needed to make a dent. Ideally, says Jeff, high density/low IFD foam is desirable for comfort and durability. AeroCel foam, which is lightweight, contains no fibres and absorbs sound well, is preferred. Similarly, 100 per cent polyurethane fabrics are designed to be longer-lasting and have fewer off-gases.

THE END PRODUCT
Next stop is the finishing department where motors and other parts that move the table top and lift it are installed. This is also where cabinetry is added, the wood is stained, the top is married to the frame and accessories are added – there are 70 extras including the therapist-designed Boiance face rest (pictured), featuring water spheres embedded into the foam for added comfort.

If the table passes the 20 quality tests, it’s boxed for shipment to a possible 34 different countries around the world.

The factory staff works as a close-knit team and all are cross-trained in different aspects of production to prevent repetitive stress injuries, and to keep their jobs interesting – the double production line for portable tables can crank out 160 units a day.
Jeff says: “There can be up to 600 parts in a single table, and everything must work, look good, and not make noise. It’s quite a change from our days on the commune, but our goal is still the same – to make the best products we can .”

Therapist design


The Boiance face rest is one of 70 possible additions. It’s been designed by a therapist to give greater customer comfort
The factory makes 30,000 tables a year and each can have up to 600 parts –that’s 18 million components in total
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Unveiling Biologique Recherche's revolutionary Progeskin serum: 50 years of passion and innovation
Over almost 50 years, Biologique Recherche has earned an undisputed reputation thanks to its highly-effective and exclusive methodology, based on a clinical approach to skincare that delivers immediate and long-lasting results. [more...]

Introducing Hydramemory Body Lotion: limited-edition hydration inspired by desert plants
Comfort Zone, a leader in skincare innovation, presents the new Hydramemory Body Lotion, an extension of its acclaimed Hydramemory line known for its deeply hydrating properties. [more...]
+ More featured suppliers  
COMPANY PROFILES
WDT Werner Dosiertechnik GmbH & Co. KG

WDT was founded by Dietmar Werner in 1985. He invented a dosing system for calcium hypochlorite for [more...]
+ More profiles  
CATALOGUE GALLERY
+ More catalogues  

DIRECTORY
+ More directory  
DIARY

 

28-29 Jul 2024

Les Nouvelles Esthetiques Spa Conference 2024

Southern Sun Rosebank, Johannesburg, South Africa
03-05 Sep 2024

ASEAN Patio Pool Spa Expo

IMPACT Exhibition Center, Bangkok, Thailand
+ More diary  
 


ADVERTISE . CONTACT US

Leisure Media
Tel: +44 (0)1462 431385

©Cybertrek 2024

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